Custom vs Standard Pallets: Which Do You Need?
When it comes to transporting goods, choosing the right pallet is crucial. The unsung hero of logistics and supply chains, pallets ensure that goods are moved efficiently, safely and cost-effectively. However, with so many options available, it can be difficult to determine which pallet type best suits your needs. This is particularly true when it comes to whether to go for custom pallets or stick with the standard variety.
As such, understanding the differences between custom and standard pallets and evaluating how they can best be used is essential. Below, we take a closer look at both of these as well as discuss the option of recycled pallets, ensuring you can make the most informed decision for your business needs.
Standard Pallets – A One Size Fits Most Approach
Standard pallets, also often referred to as ‘off-the-shelf’ pallets, are the go-to choice for many businesses. These pallets are produced in large quantities and conform to industry standards. One of the most common pallet sizes in Australia is the 1165×1165 standard wooden pallet, a size that fits most shipping needs and is widely recognised in the logistics industry.
Available in different weight ratings, they’re designed to handle heavy loads and are easy to stack, which makes them ideal for bulk shipping.
When Standard Pallets Are Enough
- The Product Fits Standard Sizes: If your products are of typical dimensions and don’t require specialised handling, standard pallets should work perfectly fine.
- Cost Is a Major Factor: Standard pallets are generally cheaper and widely available, making them an attractive option for businesses that need to minimise costs.
- Operational Simplicity: If your supply chain already uses standard pallets and you don’t have specialised needs, it might make sense to stick with the tried-and-true standard pallet.
An additional benefit of standard pallets is their availability. Since they are mass-produced, standard pallets are typically not only the more affordable option, but their availability also ensures that they can be easily replaced if damaged.
Furthermore, many supply chains and shipping companies are already set up to handle these standard sizes making them highly convenient for anyone seeking to streamline their business operations.
Challenges of Standard Pallets
While standard pallets work well for general applications, they might not always be the right fit for your business. They are typically limited to certain sizes and weights, which can pose challenges if your goods require specialised support, heavier loads, or unique handling.
A common challenge of the standard pallet is that while it is widely used in Australia, it is unsuited for overseas shipping in ISO containers. Instead, an international standard export pallet is generally required. This can increase international transport costs as export goods may have to be re-palletised to suit the destination country’s requirements.

Custom Pallets – A Tailored Solution
For businesses with specific requirements, custom pallets offer a tailored solution. Custom pallets are designed and built to meet unique specifications, which could be dictated by the size, weight, or fragility of the items being shipped.
For example, if your products are unusually large or heavy, or if you need pallets with specific support structures to secure delicate items, custom pallets can be designed to ensure that your goods are transported safely and efficiently.
When to Choose Custom Pallets
- Non-Standard Product Dimensions: If your product is larger, heavier, or more fragile than usual, you may need a custom pallet to ensure that it’s securely held in place during transport.
- Optimising Space: If you’re looking to maximise storage and shipping efficiency, custom pallets can be designed to fit your product exactly, reducing wasted space and lowering transportation costs.
- Specialised Features: If your goods require specific features like custom branding, extra reinforcements, unique pallet shapes, or grooves for strapping, custom pallets can be crafted to meet those needs.
One of the biggest advantages of custom pallets is that they can be tailored to your product. By working with a pallet manufacturer, like Born Again Pallets, you can specify the material, dimensions, weight capacity and other features that will ensure your pallet is perfectly suited to your business’s needs.
This can be especially important for companies in industries such as manufacturing, automotive, or electronics, where pallets often need to accommodate specialised equipment or materials.
Consider Recycled And Refurbished Pallets
Recycled pallets offer a cost-effective and eco-friendly option for businesses. Made from recycled materials and often refurbished to like-new quality, they provide a reliable alternative to brand-new pallets.
Typically available in a range of types, sizes and weight ratings, these pallets are just as durable and strong as new ones, making them a smart choice for shipping and storage needs. You may even find a non-standard pallet type available that is suited to your needs and removes the need for a custom selection.
For instance, at Born Again Pallets, our range of recycled and refurbished pallets includes heavy export pallets, Euro pallets, American pallets, mixed-size two-way entry pallets and more.
Even better, by opting to use recycled pallets over new ones, you not only save on costs, but also contribute to sustainability, all without compromising on quality.

Born Again Pallets – Providing Sustainable Pallet Solutions
At Born Again Pallets, we offer a range of recycled pallets, including new, custom and refurbished options, that can meet a variety of shipping and storage needs. These pallets are inspected, repaired, and refurbished to meet the same quality standards as brand-new pallets.
Whether you’re looking for an affordable, sustainable option or a custom-built pallet to suit your specific requirements, Born Again Pallets has you covered. Shop our range online or visit our warehouse today to learn more.
